BG-300 type Gate Valve
|
ZERO |
ZERO |
ZERO |
|
Grease Injection |
Leakage |
Sand Intrusion |
Description
BG-300 type gate valves are widely used in fracturing operations in field and have gained recognitions from customers. The valves are designed to meet API 6A and API 16C specifications and have passed PR2F test. This valve has the characteristics of zero grease injection during fracturing, zero leakage, low operating torque and maintenance free.
Description
- Wave springs, set behind the seats
- Floating slab gate.
- Convertible between manual and hydraulic operation.
- Convertible from manual to hydraulic within 15min under pressure.
- Self-energizing stem packing.
- Tungsten carbide surface on the gate and seat.
Benefit
- Zero grease injection during frac jobs.
- Zero leakage during frac jobs.
- No sand enters into the cavity
- Reduce the working time between fracturing without grease injection.
- Reduce the labor intensity.
- Safer and more reliable.
- Reduce the grease entering the well to causing pollution.
- Weight reduced by over 25%.
PR2F Certification
|
BG-300 type gate valves have passed PR2F test. Nominal Bore Diameter ：5-1/8” Working Pressure ：15000 psi Working Temperature ：-29℃~121℃ Material Class : EE-1.5 Product Specification Level : PSL3G Performance Requirement : PR2F |
 |
Field Service
|
From June 29 to July 28, 2025, the BG-300 type gate valve was used in Xinjiang, and was successfully cycled (opened/closed) 49 times throughout the fracturing process. Valve Status by Well: Open during fracturing of Well 15 and Well 16. Closed during fracturing of Well 17. Fracturing Stages Completed: Well 16: 36 stages Well 15: 33 stages Well 17: 23 stages |
 |
|
the need for grease injection. Proppant Specifications: Three sand size grades were used: 70-140 mesh, 30-50 mesh, and 40-70 mesh. Overall Site Pressure Range: 40 ~ 90 MPa Detailed On-Site Fracturing Parameters: Pressure: 73 ~ 80 MPa Flow Rate: 4 m³/min ~ 10.2 m³/min Proppant Volume: 10 m³ ~ 100 m³ Valve Teardown Inspection: No sand ingress was found in the valve's middle chamber. Virtually no grease loss was observed in the middle chamber. (This inspection confirms the valve's excellent sealing integrity and resistance to harsh downhole conditions.) |
 |
Comparison: Prototype Valve vs. Conventional Frac Valve
|
Item |
Grease Injection Required (per 79 stages) |
Grease per Injection (kg) |
Time per Injection (hour/ valve) |
Total Grease & Time per valve per well |
|
Conventional Frac Valve |
Injection 26 times |
10 Kg |
2 hours |
260kg Grease /46 Hours |
|
BG-300 type |
0 times |
0 Kg |
0 hour |
0 Kg/0 hour |
BG-300 type Gate Valve (MANUAL) Dimension
|
Size/ Pressure |
Hand Wheel OD A |
Centre Bore to Top Handwheel B |
Centre Bore to Bottom C |
Flange End to End D |
Centre of Valve to Flange End E |
Bonnet OD F |
Weight lbs [Kg] |
|
4-1/16”15M |
609.6 |
1075.7 |
661.8 |
737.0 |
368.5 |
368.3 |
1639.1[743.5] |
|
5-1/8” 10M |
609.6 |
1179.3 |
688.7 |
737.0 |
368.5 |
368.3 |
1804.0[820.0] |
|
5-1/8” 15M |
863.6 |
1186.9 |
639.4 |
889.0 |
444.5 |
455.0 |
2727.0[1238.0] |
|
7-1/16”15M |
1016.0 |
1656.4 |
938.2 |
1041.0 |
520.5 |
618.6 |
6318.4[2872.0] |
|
7-1/16”20M |
1250.0 |
2176.9 |
1152.0 |
1280.0 |
640.0 |
720.0 |
11613.8[5268.0] |
Valve BOM List (MANUAL)
|
ITEM |
DESCRIPTION |
MAT'L |
QTY |
ITEM |
DESCRIPTION |
MAT'L |
QTY |
|
1 |
PULL PIN,5/8-11UNC |
ASSY |
1 |
26 |
RETAINER RING |
A36 |
1 |
|
2 |
HANDWHEEL,34.0 OD |
C.S. |
1 |
27 |
O RING, PARKER,2-223 |
NBR-70 |
2 |
|
3 |
PIN, 6.38OD×63.5 |
4140 |
1 |
28 |
PACKING GLAND |
4130 |
1 |
|
4 |
BOLT,3/8-16UNC*12 |
B7 |
2 |
29 |
STEM SEAL |
ASSY |
1 |
|
5 |
HAND WHEEL ADAPTOR |
45# |
1 |
30 |
STUD,1-3/4"-8UN-2A*315 |
B7 |
12 |
|
6 |
BOLT,1/4-20UNC*27 |
B7 |
8 |
31 |
NUT,1-3/4"-8UN |
2H |
24 |
|
7 |
BALL SCREW PROTECTOR |
45# |
1 |
32 |
GREASE INJECTION VALVE |
316SS |
5 |
|
8 |
OIL CUP,1/8" NPT |
316SS |
2 |
33 |
BONNET |
4130 |
1 |
|
9 |
O RING, PARKER,2-351 |
NBR-70 |
1 |
34 |
GASKET RING |
316SS |
1 |
|
10 |
WEAR RING |
PTFE |
1 |
35 |
STEM |
F53+QPQ |
1 |
|
11 |
BEARING CAP |
45# |
1 |
36 |
STEM NUT |
410SS+QPQ |
1 |
|
12 |
SCREW,1/2"-13UNC,15mm |
B7 |
2 |
37 |
GATE |
410SS |
1 |
|
13 |
GASKET,5-1/8"15M |
PTFE |
1 |
38 |
SUPPORT PLATE |
410SS |
2 |
|
14 |
BOLT,1/2-13UNC*22 |
B7 |
1 |
39 |
SEAT |
410SS |
1 |
|
15 |
THRUST BALL BEARING |
GCR15 |
2 |
44 |
BODY |
4130 |
1 |
|
16 |
PIN,1/8*0.5 |
45# |
1 |
45 |
TAIL ROD |
F51 |
1 |
|
17 |
O RING, PARKER,2-237 |
NBR-70 |
1 |
46 |
BOTTOM FLANGE |
4130 |
1 |
|
18 |
BALL SCREW HOUSING |
45# |
1 |
47 |
STUD,1-3/4"-8UN-2A*275 |
B7 |
12 |
|
19 |
BALL SCREW-A |
52100 |
1 |
48 |
TAIL ROD PROTECTOR |
45# |
1 |
|
20 |
SCREW,3/4"-10UNC |
B7 |
1 |
49 |
SCREW,3/8"-16UNC*35 |
B7 |
2 |
|
21 |
RETAINER RING |
A36 |
1 |
|
|
|
|
|
22 |
BALL SCREW-B |
52100 |
1 |
|
|
|
|
|
23 |
PIN |
45# |
1 |
|
|
|
|
|
24 |
RETAINER RING |
A36 |
1 |
|
|
|
|
|
25 |
RETAINER RING |
A36 |
1 |
|
|
|
|
BG-300 type Gate Valve (HYDRAULIC) description
Dimension Data (HYDRAULIC)
|
Size/ Pressure |
Centre Bore to Top of hydraulic cylinder A |
Centre Bore to Bottom B |
Flange End to End C |
Centre of Valve to Flange End D |
Bonnet OD E |
Weight lbs [Kg] |
|
4-1/16”15M |
954.3 |
661.8 |
737.0 |
368.5 |
368.3 |
1873.7[851.7] |
|
5-1/8” 10M |
943.1 |
688.7 |
737.0 |
368.5 |
368.3 |
1931.6[878.0] |
|
5-1/8” 15M |
964.8 |
639.4 |
889.0 |
444.5 |
455.0 |
2959.4[1345.2] |
|
7-1/16”15M |
1174.4 |
938.2 |
1041.0 |
520.5 |
618.6 |
6696.3[3040.0] |
|
7-1/16”20M |
1394.1 |
1152.0 |
1280.0 |
640.0 |
720.0 |
11721.6[5328] |
Valve BOM List (HYDRAULIC)
|
ITEM |
DESCRIPTION |
MAT'L |
QTY |
ITEM |
DESCRIPTION |
MAT'L |
QTY |
|
1 |
CYLINDER ASSY |
ASSY |
1 |
13 |
SUPPORT PLATE |
410SS |
2 |
|
2 |
PACKING GLAND |
4130 |
1 |
14 |
SEAT |
410SS |
2 |
|
3 |
O RING, PARKER,2-223 |
NBR-70 |
2 |
19 |
BODY |
4130 |
1 |
|
4 |
STEM SEAL |
ASSY |
2 |
20 |
TAIL ROD |
F51 |
1 |
|
5 |
STUD,1-3/4"-8UN-2A*315 |
B7 |
12 |
21 |
BOTTOM FLANGE |
4130 |
1 |
|
6 |
NUT,1-3/4"-8UN |
2H |
24 |
22 |
STUD,1-3/4"-8UN-2A*275 |
B7 |
12 |
|
7 |
BONNET |
4130 |
1 |
23 |
TAIL ROD PROTECTOR |
45# |
1 |
|
8 |
GREASE INJECTION VALVE |
316SS |
5 |
24 |
SCREW,3/8"-16UNC*35 |
B7 |
2 |
|
9 |
GASKET RING |
316SS |
1 |
|
|
|
|
|
10 |
STEM |
F53+QPQ |
1 |
|
|
|
|
|
11 |
STEM NUT |
410SS+QPQ |
1 |
|
|
|
|
|
12 |
GATE |
410SS |
1 |
|
|
|
|
Affiliate Category:
Greaseless gate valve
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